PV Aluminium Mounting Profile 40×40 mm / 625 cm – for M10 Hex Bolts

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Delivered within: 10 Business days
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Weight: 4.92 kg
Price / pcs.: £32.84 32.84
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Product code: PV-01-02

Description

PV Aluminium Mounting Profile 40×40 mm / 625 cm – for M10 Hex Bolts

Aluminium mounting profile 40×40 mm with two rail channels – perspective view
Aluminium mounting profile 40×40 mm with two rail channels – perspective view

PV mounting profile 40×40 mm with a length of 625 cm is a fundamental component of the load-bearing structure for photovoltaic installations on pitched roofs. Made from 6060 aluminium alloy, it combines low self-weight with good mechanical strength and high corrosion resistance. The dual-channel cross-section — featuring an upper rail channel for mounting module clamps and a lower channel for connecting to roof hooks, adapters or triangles — allows for quick and secure assembly of the entire system. The profile is designed for M10 DIN 933 hex bolts in the lower channel and M8 square nuts in the upper channel, ensuring compatibility with popular mid and end clamps available on the market.

Key benefits for the installer

  • The 40×40 mm dual-channel cross-section allows independent mounting of PV modules (upper channel) and the roof substructure (lower channel)
  • 6060 aluminium ensures resistance to corrosion and weather conditions — the profile is also available in a black anodised version for enhanced protection and aesthetics
  • Length can be extended using profile connectors sold separately, providing flexibility when designing rail spacing
  • A wall thickness of 1.2 mm with a weight of just 0.82 kg/m minimises the load on the roof structure
  • 6060 aluminium alloy is suitable for anodising, providing additional protection and a decorative surface finish
Aluminium profile 40×40 with an end clamp fitted – detail view of the fastening
Aluminium profile 40×40 with an end clamp fitted – detail view of the fastening

The profile performs well as a mounting rail in systems installed on pitched roofs covered with roof tiles, trapezoidal sheet metal and other coverings. The upper rail channel accepts mid and end clamps that press the photovoltaic module frame directly onto the profile. The lower channel is used to connect to roof hooks or adapters fixed to the rafters. As a result, the entire structure forms a stable, ventilated load-bearing system that transfers wind and snow loads onto the roof truss.

Dimensional drawing of the 40×40 mm profile cross-section with channel and wall dimensions marked
Dimensional drawing of the 40×40 mm profile cross-section with channel and wall dimensions marked

Cross-section and channel dimensions

The technical cross-section drawing shows the detailed geometry of the profile. External dimensions are 40 ±0.5 × 40 ±0.5 mm. The upper rail channel has an opening width of 10.8 ±0.3 mm and is designed for M8 square nuts. The lower rail channel has an opening width of 9 ±0.75 mm and a depth allowing an M10 DIN 933 hex bolt to be seated. The wall thickness is 1.2 mm around the entire perimeter of the profile, ensuring an even distribution of stress while keeping the weight low.

Diagram of profile installation on a pitched roof with roof hooks and clamps – 3D view
Diagram of profile installation on a pitched roof with roof hooks and clamps – 3D view
Video showcasing the mounting system with the PV aluminium profile
Video showing installation of the profile on a roof structure
Video showing the profile in use in a photovoltaic installation

Dimensions

Cross-section (width × height)40 × 40 mm (±0.5 mm)
Length625 cm
Wall thickness1.2 mm
Weight per metre0.82 kg
Upper channel opening width10.8 ±0.3 mm
Lower channel opening width9 ±0.75 mm

Material and finish

Material / alloy6060 aluminium
Surface finishraw (black anodised version available separately)

Installation and compatibility

Mounting channel / groove typedual — upper (PV module clamps) + lower (roof hooks / adapters)
Compatible boltsupper channel: M8 square nut; lower channel: M10 DIN 933 hex bolt
Roof / surface typepitched roofs — roof tiles, trapezoidal sheet metal and other coverings with substructure on hooks or adapters
Connection methodprofile connectors (sold separately) allowing rail extension

Other parameters

Anodised versionyes — available in black anodised variant
DeliveryFTL (full truck load)

Technical data

Coating type Raw
Mounting type Hex bolt
Cross-section 40x40
Length [cm] 625
Cable channel None
Length [mm] 6250
Profile [mm] 40×40
Slot Type For hex bolt
Finish Natural

Safety

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